kilburn engineering ltd.
fluid bed dryer fuel gas conditioning system tea dryers
 
 
 
 Range Of Products
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arrow Air & Dust Handling Systems
   
 
 
 
 
 
AIR AND DUST HANDLING SYSTEMS
 
KILBURN INDUSTRIAL AXIAL & CENTRIFUGAL FANS
KILBURN undertakes design, development & manufacture of large heavy duty and special fans for all industries like Cement, Refinery, Chemical, Fertilizer, Steel, Metallurgy and Power Plants.

KILBURN specializes in extremely large industrial & special application fans to suit special process & plant needs. KILBURN enjoys an unmatched reputation as manufacturer of repute for industrial fans for critical duty conditions.
 
ADVANTAGES OF KILBURN FANS
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Proven & robust design for severe operating conditions.
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Approved by renowned consultants in the steel & cement sectors.
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Aerodynamic, acoustic and mechanical performance of each component is measured in test laboratory and exact performance/acoustic parameters can be guaranteed.
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Minimum power consumption & low operating costs because of high efficiency.
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Reliability of operation and long operating life due to sturdy mechanical design.
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Proven in cement & steel industries.
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Capability to handle high dust loading, high temperature and explosive gas mixtures.
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Custom built for special applications.
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Designed to give either steep or flat pressure flow rate characteristics.
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Low noise level.
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Stable performance from “free delivery” to “shut off” without excessive pulsation.
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Performance tested to International Codes.
   
   
DESIGN CAPABILITIES
 
KILBURN undertakes design, manufacturing, testing & installation of Industrial Fans with the following specifications.

Capacity

 : Upto 10,00,000 m3/hr.

Pressure

 : Upto 3,000 mmWC

Power Rating

 : Upto 4,000 KW

Material of Construction

 : i.  Alloy Steel   

 

   ii.  H.S. Material

 

   iii. Special Material

Special Features

 :  i. IGV as per application   

 

 : ii. Special liners
       Vautid (Chromium Carbide for sinter plant etc.), Rubber, etc

 
KIlburn's design & manufacturing facilities have been approved by consultants viz., M/s. MECON, M/s. M.N. Dastur, etc.
 
 
SPECIAL DESIGN FEATURES
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Impeller with smoothly diverging curved blades channels to reduce noise levels and eddy formation thereby give efficiency upto 87% for non-overloading type backward curved blade designs.
arrow Reinforcement/ wear strips on blades prevent wear/ tear due to high dust content.
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Shroud gently curved on a spinning machine for a smooth flow and minimum loss.
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Sturdy pedestals for lower stress and vibration levels and machined sole plates for perfect alignment.
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Special Alloys for construction or lining with FRP/ rubber/ epoxy for corrosive atmospheres.
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Special design which incorporates differential expansion of different components for high temperature service
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Double inlet & double width fans are also available.
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Inlet box for smooth transition of air/gas from vertical/horizontal inlet to axial inlet of the fan.
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Inlet guide vanes for volume control and power.
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Streamlined volute to prevent turbulence/losses and provided with inspection doors for easy maintenance.
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Inlet cone for smooth guidance of air/gas to fan inlet with minimum entrance loss.
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MANUFACTURING FACILITIES
 
Kilburn has state-of-art manufacturing facilities equipped with all relevant machines & lifting facilities.
 
Shop Floor
 
 
DYNAMIC BALANCING
 
All impellers are statically & dynamically balanced as per international standards.
 
fan
 
 
FAN TEST FACILITIES
 
Kilburn Industrial Fans are subjected to rigorous testing for its rated specification viz. flow rate, pressure, noise   vibrations levels as per national & international standards viz. IS 4894 / AMCA – 210 as applicable.
 
fan
 
Kilburn has elaborate test bed & ducting facilities together with all requisite instruments for measurement & verification of noise & vibration levels of large & heavy duty industrial fans
   
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TYPICAL FAN ARRANGEMENTS
 
fan arrangement
fan arrangement
   
   
fan
fan
 
 
fan
fan
 
SOME INSTALLATIONS – HEAVY DUTY INDUSTRIAL FANS
 
Following pictures show some heavy duty and special application industrial fans.
 
some installations
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some installation
some installation
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LIST OF CUSTOMERS
 
Kilburn designs & manufactures industrial fans & blowers not only for its captive consumption for dryers & drying systems (Rotary, FBD, VFBD, ETC.) but also for special duty application ( high flow rate, pressure, sizes, horse powers and temperature)

Kilburn has designed & manufactured more than 1,00,000 fans and blowers over the last four decades. Following is a partial list for reference.
 
 

Client

Application

Capacity

Total press. MM wg

Motor KW 

Remarks

M3/hr

Shree Cement Impeller for Smoke gas fan 4,90,560 920 1700 -
Manikgarh Cement Raw Mill ESP Fan Coal-Mill Fan 4,00,000 1230 1600 Impeller with blade liners for imported matrl
JK Udaipur Impeller & Shaft 2,64,000 950 1275  
Vikram Cement Cement Mill Fan 2,65,000 400 425 Impeller from NAXTRA-70 with VAUTID wear liners for blades.
Century Cement Waste Gas Fan (Preheater) 2200 650 400 Impeller from Imported NAXTRA plates
J.K. Udaipur ID Fan 3,78,000 900 1200 -
           
Vikram Cement Preheater Fan 1,20,000 700 330 Impeller from NAXTRA 70 Imported from Germany
Associated Cement Co.  Ltd Kynore Cement Exhaust Fan Before Kiln ESP 1,80,000 160 130 Impeller from Alloy Steel
ACC Ltd Kynore Works ESP-5 Exhaust Fan 2,28,000 175 160  
Gujarat State Fertilisers & Chemicals Limited (KCF-447) Combustion Gas Blowers (V-340) 57020 833 200 Year 2005
Gujarat State Fertilisers & Chemicals Limited (KCF-448) Combustion Gas Blowers (V-341) 42100 818 160 Year 2005
Hindustan Dorr Oliver Ltd (KCF-464) Cooler & Dedusting Exhaust fan 130000 700 400 Year 2009
Hindustan Dorr Oliver Ltd (KCF-468) Dryer Exhaust fan 110000 700 315 Year 2009
Penna Cement Raw Mill Fan 153000 550 330

with Tisten 55 & Vautid Liner

Suvarna Cement ESP Exhaust Fan 1,96,770 200 160 Impeller with imported NAXTRA material
Philips Carbon Black Limited (KCF-443) Off-Gas Fan OGB-40– 2 Nos 45000 500 110 --
Coromandel Fertilisers Limited (KCF-455) Start up Blower 20600 1900 160 Year 2006
Southern Petrochemicals Inds. Corp. Limited              (KCF-459) Cooler Air Fan Assembly 73200 550 160 Year 2007
Columbian Tiszai Carbon Ltd. (KCF-461) Tail Gas Fan 80480 819 315 Year 2008
Columbian Tiszai Carbon Ltd. (KCF-462) Carcass Tail Gas Fan 68000 693 200 Year 2008
           
Associated Cement ESP 1&2 Exhaust fan 1,92,000 200 160 -
L&T Ltd Bombay for ReliancePetrochemical ID Fan for Rotary Dryer 1,09,270 466.1 200 S.S.-304
Scientific Design & Engg. Mill Fan 24000 650 750 Impeller with Vautid wear liners for blades
Alfa-Laval Pune Super heated Steam Booster Fan 1,620 815 per fan 7.5/3000       2 nos. Complete fan is SS-304 Gas-tight construction with mech.  seal
Kesoram Cement P.O. Basantnagar 505187 AP Raw Mill No.3 Separator Fan 1,40,000 622 370 C.S. Material Tiscrall Liners Hard Facing
Vikram Ispat                         (Grasim Sponge) I.D. Fan 1,89,600 360 260 Impeller from Corten-A imported
Suvarna Cement EXP-Exhaust Fan 2,12,000 250 220  
Penna Cement Preheater Fan 255420 700 670 NAXTRA 70
Birla Periclase Shaft Kiln ID Fan 28060 1200 215 Duplex Steel
Fluid Air (I) A/c MPEBKorba Phase 1 Exhaust Fan after bag filter for boiler flue gases 1,02,000 310 120 Impeller blades from wear resistance material.
Thai Carbon Black Purge Gas Fan 43600 550 1100 Year 2009
Phillips Carbon Black Purge Gas Fan 43600 450 110 Year 2009
Hindustan Dorr Oliver Ltd
(KCF-467)
Granulor Exhaust fan 45000 750 150 Year 2009
 
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