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AIR AND DUST HANDLING SYSTEMS |
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KILBURN INDUSTRIAL AXIAL & CENTRIFUGAL FANS |
KILBURN undertakes design, development & manufacture of large heavy duty and special fans for all industries like Cement, Refinery, Chemical, Fertilizer, Steel, Metallurgy and Power Plants.
KILBURN specializes in extremely large industrial & special application fans to suit special process & plant needs. KILBURN enjoys an unmatched reputation as manufacturer of repute for industrial fans for critical duty conditions. |
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ADVANTAGES OF KILBURN FANS |
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Proven & robust design for severe operating conditions. |
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Approved by renowned consultants in the steel & cement sectors. |
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Aerodynamic, acoustic and mechanical performance of each component is measured in test laboratory and exact performance/acoustic parameters can be guaranteed. |
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Minimum power consumption & low operating costs because of high efficiency. |
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Reliability of operation and long operating life due to sturdy mechanical design. |
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Proven in cement & steel industries. |
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Capability to handle high dust loading, high temperature and explosive gas mixtures. |
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Custom built for special applications. |
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Designed to give either steep or flat pressure flow rate characteristics. |
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Low noise level. |
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Stable performance from “free delivery” to “shut off” without excessive pulsation. |
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Performance tested to International Codes. |
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DESIGN CAPABILITIES |
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| KILBURN undertakes design, manufacturing, testing & installation of Industrial Fans with the following specifications. |
Capacity |
: Upto 10,00,000 m3/hr. |
Pressure |
: Upto 3,000 mmWC |
Power Rating |
: Upto 4,000 KW |
Material of Construction |
: i. Alloy Steel |
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ii. H.S. Material |
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iii. Special Material |
Special Features |
: i. IGV as per application |
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: ii. Special liners
Vautid (Chromium Carbide for sinter plant etc.), Rubber, etc |
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| KIlburn's design & manufacturing facilities have been approved by consultants viz., M/s. MECON, M/s. M.N. Dastur, etc. |
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SPECIAL DESIGN FEATURES |
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Impeller with smoothly diverging curved blades channels to reduce noise levels and eddy formation thereby give efficiency upto 87% for non-overloading type backward curved blade designs. |
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Reinforcement/ wear strips on blades prevent wear/ tear due to high dust content. |
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Shroud gently curved on a spinning machine for a smooth flow and minimum loss. |
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Sturdy pedestals for lower stress and vibration levels and machined sole plates for perfect alignment. |
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Special Alloys for construction or lining with FRP/ rubber/ epoxy for corrosive atmospheres. |
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Special design which incorporates differential expansion of different components for high temperature service |
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Double inlet & double width fans are also available. |
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Inlet box for smooth transition of air/gas from vertical/horizontal inlet to axial inlet of the fan. |
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Inlet guide vanes for volume control and power. |
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Streamlined volute to prevent turbulence/losses and provided with inspection doors for easy maintenance. |
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Inlet cone for smooth guidance of air/gas to fan inlet with minimum entrance loss. |
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MANUFACTURING FACILITIES |
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| Kilburn has state-of-art manufacturing facilities equipped with all relevant machines & lifting facilities. |
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DYNAMIC BALANCING |
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| All impellers are statically & dynamically balanced as per international standards. |
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FAN TEST FACILITIES
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| Kilburn Industrial Fans are subjected to rigorous testing for its rated specification viz. flow rate, pressure, noise vibrations levels as per national & international standards viz. IS 4894 / AMCA – 210 as applicable. |
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| Kilburn has elaborate test bed & ducting facilities together with all requisite instruments for measurement & verification of noise & vibration levels of large & heavy duty industrial fans |
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TYPICAL FAN ARRANGEMENTS |
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SOME INSTALLATIONS – HEAVY DUTY INDUSTRIAL FANS |
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| Following pictures show some heavy duty and special application industrial fans. |
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LIST OF CUSTOMERS |
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Kilburn designs & manufactures industrial fans & blowers not only for its captive consumption for dryers & drying systems (Rotary, FBD, VFBD, ETC.) but also for special duty application ( high flow rate, pressure, sizes, horse powers and temperature)
Kilburn has designed & manufactured more than 1,00,000 fans and blowers over the last four decades. Following is a partial list for reference. |
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Client |
Application |
Capacity |
Total press. MM wg |
Motor KW |
Remarks |
M3/hr |
| Shree Cement |
Impeller for Smoke gas fan |
4,90,560 |
920 |
1700 |
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| Manikgarh Cement |
Raw Mill ESP Fan Coal-Mill Fan |
4,00,000 |
1230 |
1600 |
Impeller with blade liners for imported matrl |
| JK Udaipur |
Impeller & Shaft |
2,64,000 |
950 |
1275 |
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| Vikram Cement |
Cement Mill Fan |
2,65,000 |
400 |
425 |
Impeller from NAXTRA-70 with VAUTID wear liners for blades. |
| Century Cement |
Waste Gas Fan (Preheater) |
2200 |
650 |
400 |
Impeller from Imported NAXTRA plates |
| J.K. Udaipur |
ID Fan |
3,78,000 |
900 |
1200 |
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| Vikram Cement |
Preheater Fan |
1,20,000 |
700 |
330 |
Impeller from NAXTRA 70 Imported from Germany |
| Associated Cement Co. Ltd Kynore Cement |
Exhaust Fan Before Kiln ESP |
1,80,000 |
160 |
130 |
Impeller from Alloy Steel |
| ACC Ltd Kynore Works |
ESP-5 Exhaust Fan |
2,28,000 |
175 |
160 |
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| Gujarat State Fertilisers & Chemicals Limited (KCF-447) |
Combustion Gas Blowers (V-340) |
57020 |
833 |
200 |
Year 2005 |
| Gujarat State Fertilisers & Chemicals Limited (KCF-448) |
Combustion Gas Blowers (V-341) |
42100 |
818 |
160 |
Year 2005 |
| Hindustan Dorr Oliver Ltd (KCF-464) |
Cooler & Dedusting Exhaust fan |
130000 |
700 |
400 |
Year 2009 |
| Hindustan Dorr Oliver Ltd (KCF-468) |
Dryer Exhaust fan |
110000 |
700 |
315 |
Year 2009 |
| Penna Cement |
Raw Mill Fan |
153000 |
550 |
330 |
with Tisten 55 & Vautid Liner |
| Suvarna Cement |
ESP Exhaust Fan |
1,96,770 |
200 |
160 |
Impeller with imported NAXTRA material |
| Philips Carbon Black Limited (KCF-443) |
Off-Gas Fan OGB-40– 2 Nos |
45000 |
500 |
110 |
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| Coromandel Fertilisers Limited (KCF-455) |
Start up Blower |
20600 |
1900 |
160 |
Year 2006 |
| Southern Petrochemicals Inds. Corp. Limited (KCF-459) |
Cooler Air Fan Assembly |
73200 |
550 |
160 |
Year 2007 |
| Columbian Tiszai Carbon Ltd. (KCF-461) |
Tail Gas Fan |
80480 |
819 |
315 |
Year 2008 |
| Columbian Tiszai Carbon Ltd. (KCF-462) |
Carcass Tail Gas Fan |
68000 |
693 |
200 |
Year 2008 |
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| Associated Cement |
ESP 1&2 Exhaust fan |
1,92,000 |
200 |
160 |
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| L&T Ltd Bombay for ReliancePetrochemical |
ID Fan for Rotary Dryer |
1,09,270 |
466.1 |
200 |
S.S.-304 |
| Scientific Design & Engg. |
Mill Fan |
24000 |
650 |
750 |
Impeller with Vautid wear liners for blades |
| Alfa-Laval Pune |
Super heated Steam Booster Fan |
1,620 |
815 per fan |
7.5/3000 2 nos. |
Complete fan is SS-304 Gas-tight construction with mech. seal |
| Kesoram Cement P.O. Basantnagar 505187 AP |
Raw Mill No.3 Separator Fan |
1,40,000 |
622 |
370 |
C.S. Material Tiscrall Liners Hard Facing |
| Vikram Ispat (Grasim Sponge) |
I.D. Fan |
1,89,600 |
360 |
260 |
Impeller from Corten-A imported |
| Suvarna Cement |
EXP-Exhaust Fan |
2,12,000 |
250 |
220 |
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| Penna Cement |
Preheater Fan |
255420 |
700 |
670 |
NAXTRA 70 |
| Birla Periclase |
Shaft Kiln ID Fan |
28060 |
1200 |
215 |
Duplex Steel |
| Fluid Air (I) A/c MPEBKorba Phase 1 |
Exhaust Fan after bag filter for boiler flue gases |
1,02,000 |
310 |
120 |
Impeller blades from wear resistance material. |
| Thai Carbon Black |
Purge Gas Fan |
43600 |
550 |
1100 |
Year 2009 |
| Phillips Carbon Black |
Purge Gas Fan |
43600 |
450 |
110 |
Year 2009 |
Hindustan Dorr Oliver Ltd
(KCF-467) |
Granulor Exhaust fan |
45000 |
750 |
150 |
Year 2009 |
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